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Local Geology - Quarrying |
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The quarrying of sandstone
has always been of great value to the economy of
the Huddersfield district.    
Coarse sandstone was shaped into millstones used for
grinding corn.   
The lower part of the Upper Carboniferous has taken its name, Millstone Grit, from this industry.     We have used the symbol of a millstone as the basis of Our Logo. |
The value of the rock depends upon how it is bedded and jointed.    
The best
stone has massive bedding, with blocks 2 to 3 metres thick, and is called freestone
because stone masons can work it in any direction.     Sandstones
in beds 30 - 50cms thick can also be used as building stone.   
The best local
freestones are the Elland flags,
Greenmoor, Grenoside and Rough Rock sandstones.   
Irregularly bedded rocks are used as wall stones and rocks with bedding closer
than 5cms are ideal for flags.    
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Longwood Edge probably had 2 or 3 separate companies working from the 1880s
until the 1920s.    Crosland Hill quarries became increasingly important in the
early part of the 20th century and in 1937 Johnson Wellfield advertised
itself as having 11 different quarries that covered a large area and producing stone
for a variety of purposes.     Bingley Quarry, at Holmbridge, was worked by F. Marsden
and Sons for at least 20 years from 1881, and the neighbouring Alison Quarry
was opened to produce stone to build walls and banks for nearby Digley dam.
    The Elland Flags were of such excellent quality that they were quarried and mined
in the 19th century at Fartown and Fixby, as well as further north, towards Halifax.
An example above shows the varied use of quarried stone obtained from the Rough Rock sequence in Low Edge Quarry, near the old hamlet of Magnum, Hade Edge. |
These quarries would have employed a large number of quarrymen with
specific tasks.     Delvers, who started the process, were skilled in removing
stone from the various beds.   
Under their direction labourers used picks, wedges and crowbars in the quarry.
    Large blocks were split using plug and feathers.    A straight line ( or race)
of 60cm deep holes was drilled into the rock.    Feathers are metal flanges
which fit into the hole, and then a metal wedge ( or plug) was gradually knocked
into each hole so that the pairs of feathers were widened by a series of mallet
blows.     The rock then split along the line of tension.
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| Steam cranes, often fired by local coal from thin coal seams nearby, were used to lift large blocks of stone.     Simple devices have been used, since the Roman era, to hold and lift stone blocks.     A lewis has a pair of half rounded legs that grip the sides of a drilled hole.     When the lifting ring is raised, an angled pull on each leg creates a secure hold.     Iron lifting tongs, like over size scissors and chain dogs that are J-shaped hooks joined by a length of chain, grip a stone block using dog holes roughly chiselled into two opposite faces.     In Huddersfield town centre, between The George Hotel and the railway over-bridge, the retaining wall is pockmarked with them.     These lifting devices enabled the masons to place any stone block directly into its mortar bed, with the underside clear of ropes and slings.    The lewis, tongs and chain dogs are still used by masons today to handle masonery blocks. |
| Banker ( or bench ) masons worked at the quarries and shaped the stone as required.     Most building stone was pitched with pitching chisels and a hammer that left a squared off block with a rough surface.     Better quality stone was dressed and finished ( with a fine chisel and mallet ) like ashlar, with tooling marks ( on average 8 per 25mm ) leaving fine lines on the stone. |
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| Dressers, who were skilled stone-masons, shaped and dressed stone to produce sills, headers and lintels.    The finest sandstone was cut by sawyers operating sawing frames.     Next planers finished the stone to produce ashlar blocks.    Gate posts, wall-stone, lintels and mullions often have a variety of tooled surfaces, devised by the masons for decoration. |
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| Quarrymen sometimes came across marestones which are large balls of soft sand and clay.     Sandstone containing marestone was worthless, but the marestone itself could be manufactured into donkey blocks which were used to colour the edges of doorsteps.     Marestone from Cook's Study quarry above Holmfirth was cut and used locally or sent to Lancashire to be mixed with cement to make donkeystone blocks. |
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| With increasing use of artificial building materials demand for stone decreased, resulting in smaller quarries closing in the 1930s and 1940s.     However quarries are still working on Cartworth Moor, Crosland Hill and in the Shepley area. |
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| Ganister, a pure quartz-rich sandstone, has also been important in this district.     It was used to make refractory bricks for lining steel furnaces and was widely quarried.     The Chain Quarries between Marsden and Meltham, and the large Royd Edge Quarry, above Meltham, produced ganister for the Meltham Fire-Clay Company.     The ganister was ground down for fire-bricks at the company's works near the old Meltham railway station.     It employed 300 people but closed in the 1970s , when the easily worked ganister in the quarries became exhausted. |
Brick manufactures and many collieries exploited the Coal Measure
shales
associated with the coal seams to make bricks for their own use and local sale.
    The 1884 Directory for Huddersfield lists brick makers at Lower Cumberworth,
Fieldhouse ( Fartown ), Thurstonland, Kilner Bank ( Dalton) and Hazelhead ( Crow Edge ).   
By 1909 the most important brick manufacturer was the Huddersfield Brick and Tile
Co. at Birchencliffe and Hillhouse Lane, Fartown ( where they used glacial clay ).   
Elliott's Bricks of Kirkheaton made high quality domestic bricks in a variety of colours and finishes, using the shales below the Grenoside sandstones mixed with other shales from various quarries. Today shales are extracted at Crow Edge and Shepley for pipe manufacture by Hepworth plc. |
| We would like thank Johnsons Wellfield Quarries for the guided tours, demonstrations and opportunities to take the photographs used in this section. |
| For more information about the Rocks and Landscapes of Huddersfield see our other pages on Local Geology and our guide to the Geology of Huddersfield. Publications |
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